Smoke Tube Assembly Operator at Combined Systems Inc – Jamestown, Pennsylvania

About the Company
Founded in 1981, Combined Systems, Inc. (CSI) is the recognized leader in the design, manufacture, and marketing of security products for global defense and law enforcement markets. CSI is the premier supplier of less-lethal munitions and launching systems, serving riot control, police tactical teams, corrections officers, and military units worldwide. Our blue-chip customer base includes the U.S. Army, U.S. Marine Corps, U.S. Navy, and a majority of U.S. law enforcement agencies, as well as foreign military and security forces.

Position Overview
CSI is seeking reliable, detail oriented individuals to support the production of our GD Smoke Tube Assemblies. This role is hands on, safety critical, and essential to manufacturing products used by military and law enforcement agencies worldwide. Operators will load smoke composition, run automated powder loading equipment, and assemble finished smoke tubes following strict safety and quality procedures.

Key Responsibilities
• Load Smoke Composition into the automated silo system following established procedures.
• Operate equipment including palm button controls, wrist strap grounding points, and powder drop mechanisms.
• Weigh tubes to ensure loaded mass meets specification.
• Identify and segregate out of spec parts using red caps and reject trays.
• Install spacers, clean threads, and apply epoxy to smoke tube caps.
• Perform taping operations ensuring a sealed joint with no uplifted paths.
• Stage and pack completed assemblies into inner packs.
• Follow all explosive handling and ESD control requirements, including grounding checks and PPE usage.
• Maintain cleanliness of equipment, tools, and work areas throughout the shift.
• Follow emergency procedures for fire, injury, or chemical spill as outlined in building protocols.
• Ensure all materials are labeled, stored, and disposed of according to safety standards.
• Verify environmental conditions before operating equipment.
• Perform startup, normal operation, and shutdown steps for the powder loading station.
• Report equipment issues, powder flow irregularities, or sensor warnings to supervision immediately.

Required Qualifications
• Ability to follow detailed written procedures and safety protocols.
• Comfortable working with machinery and precision measurements.
• Ability to perform repetitive tasks.
• Must pass required safety training and ESD compliance checks.
• Ability to pass drug test and background check.

Preferred Qualifications
• Prior manufacturing, assembly, or machine operation experience.
• Strong attention to detail and consistency in repetitive processes.

Physical & Environmental Requirements
• Requires use of PPE including FR lab coat, safety glasses, gloves, conductive footwear, and wrist stat.
• Exposure to powders, epoxy, and cleaning solvents within controlled limits.

Why Join CSI?
Enjoy a consistent 10‑hour shift, Monday through Thursday from 3pm to 1:30am with Fridays reserved for overtime, in a climate‑controlled manufacturing environment designed for year‑round comfort. Most work is performed seated, while hands‑on training and clear, structured processes support efficiency, safety, and long‑term success.

Our comprehensive benefits package includes paid time off (PTO), paid holidays, medical coverage with an HRA Buy‑Up Plan option (you pay the premium, we pay the bills), dental and vision insurance, a 401(k) retirement plan, and perfect attendance awards that recognize reliability and commitment.